Wire EDM’s increased precision allows for intricate patterns and cuts—even more so than conventional EDM. CutWise Premium Brass Wire is a high performance based wire that performs much better than the typical high speed wire that is Cu/Zn=60/40. Electrical Discharge Machining Examples. A Makino EDM machine uses half that, providing a significant long-term savings in $1,000’s of dollars per year in operating cost. So, the more zinc in the surface of the EDM wire… Contact Advantage EDM. The last time the machine was used was in January. For most shops and applications, having a supply of .010” diameter coated and plain brass wire will be the best solution for your wire EDM applications. CE SPEC WIRE EDM MACHINE. Wire-cut EDM AL Series. Utilizing end mills and drills down to .0078 (0.2mm) Tooling. The size of this radius is determined by the wire diameter plus the spark gap. You can get taper by tipping the wire, but you must still go all the way through the workpiece. AGIE 193392.8 EDM WIRE ALIGNMENT / SYSYTEM 3R #1 --- L@@K. AGIE 193392.8 EDM WIRE ALIGNMENT/ SYSYTEM 3R#1 AGIE 193392.8 EDM WIRE ALIGNMENT. The economical type wire cutting EDM DK7732 is unique and original from China; it is widely used in mold, accurate components industry. Alternative Machine Tool, the choice for machine shops. Cutting method in which an electrically charged wire is fed through a workpiece creating an electric discharge that cuts a contour in its horizontal plane. This has led to many manufacturers now offering large-diameter wire technology. Machine castings are ground and hand scraped for complete flatness. Wire EDM. XACT Wire EDM is a premier wire-cut EDM outsource supplier and provider of wire EDM services. A Wire EDM machine is limited to the amount of average current that can be used due to the small contact area of the (Wire) electrode. This melts and cuts the metal in a way similar to a fret saw. Wire EDM machines are capable of operating with a range of different wire diameter sizes. WIRE EDM CAPABILITIES. All purchases are expected to be paid within 5 business days. Understanding the Wire EDM Process 83 When the wire turns a corner, it can produce a sharp edge on the outside corner, but it will always leave a small radius on the inside corner, as demonstrated in Figure 5:4. It takes about two hours to set up a machine for this size wire and about the same to tear it down, so scheduling is an issue. The diameter of the wire is determined according to the shape and thickness of the metal to be machined. Manufacturer of EDM Wire - Hando Z Cut - Zinc Coated EDM Wire, HANDO Cut - EDM Brass Wire, HANDO X Cut EDM Wire (Special) and Molybdenum Wire offered by Manan Associates, Hyderabad, Telangana. The spark gap [7] causes the machined contour to be slightly larger than the diameter of the wire [8]. Therefore, we offer the best of both hard brass EDM wire and stratified EDM wire for all your wire EDM needs. EDM SP wire. Because the CUT AM 500 uses a 0.008-inch diameter wire that’s thinner than traditional wire EDM machines, it requires a smaller sacrificial area, typically 0.010 or 0.012 inches. The most common size range is from 0.004” to 0.012” Ø (0.100~0.300mm), and the most widely used wire size is 0.010â€Ø (0.250mm), but there are some machines that are capable of operating with wires as small as 0.0006â€Ø (0.015mm). Micro Machining. These wires have extremely clean and smooth wire surface having precise diameter of (+0, -0.002 mm). Through our experience in the field and with the continuous efforts of our engineers, we have developed a superior quality wire, especially for the latest machines to achieve 10-15% more cutting speed than our SWIFT WIRE. At a certain thickness, wire EDM will simply cause the metal to evaporate, thereby eliminating potential debris. Wire EDM Method. Brass wire is an alloy of Copper-63 / Zinc-37 ratio. Just in time distribution of EDM consumables, parts and supplies. Smallest wire I've seen used is .002, but with the EDM process the result is alway going to be bigger. Wire EDM services are what we do best. Dave Wearing Dave has extensive experience in machining, tool die manufacturing, and is an expert in EDM applications. The ALN800G, Rigid Linear Motor Driven High-Performance Wire EDM Machine incorporates Sodick's next-generation SPW (Smart Pulse Wire) control with the Smart Pulse Generator and technologies that improve cutting speed and precision. The first Wire EDM machines were slow by today’s standards, rated at a mere 1-1/2 to 2 in 2 /hr machining speeds. Due to size, and dependant on tolerances, you may get be able to use a fiber laser to etch the groove. Wire EDM generates an electrical discharge between the work piece (metal) and the wire for EDM machine, as the wire is continuously fed. Wire EDM Technical Spotlight. The wire is usually made of brass or stratified copper, and is between 0.02 and 0.33 mm diameter. SP wire has high tensile strength and provides excellent processing precision as the uniformity of the wire diameter allows for high-speed processing. Home Page • • • Advantage EDM 38 Route 206 Andover, NJ 07821 Tel: 973-786-0177 Fax: 973-786-0277 Email:info@advantageedm.com Extensive background making micro precision parts. Wire EDM is a process whereby a thin wire is used as an electrode to cut along a programmed path. Seibu’s M50B wire EDM is built for medium size parts. Just choose your weight, your diameter, and the tensile strength of your wire. Wire EDM DK7732. System 3R vises and & rails, with macro and macro junior holders. High-Performance Wire EDM. Wire EDM. This type wire cut EDM is different from brass wire cut EDM which is widely known in the world. The workpiece is submerged in a dielectric fluid (which increases the water’s resistivity) allowing for the generation of an arc at the wire, which in turn disintegrates the workpiece. About Advantage EDM: The Wire EDM Specialists. He bought it new in 1998 and took delivery in 1999. Fore wire EDm the shape has to go all the way through the workpice because your electrode is a continuous wire. Inline Japanese Continuous Annealing Technology ensures a stable and uniform tensile strength preventing wire breakage. Guideways are checked for flatness, lasered for straightness and test cuts are performed on all machines which are then checked on a CMM for accuracy resulting high precision parts. The ALC600G, Rigid Linear Motor Driven CE Certified Wire EDM Machine is one of the newest additions to the Sodick product line-up. The most common EDM wire in use today is brass wire, produced when the element zinc is added to copper. The wire guides for wire of this diameter as well as matching rollers and power contacts are maintained separately and reserved only for work with this wire. Items will be shipped UPS or Fedex Ground. AL400G detail Axis stroke X×Y×Z (mm) 400 x 300 x 250 Max. process is a process that electrically discharges material through a brass wire acting as a precision metal saw. To produce very sharp outside corners, skim cuts are made. EDM drills and machinery, wire EDM, grinders, lathes, drills, mills, saws, EDM filters, EDM drill supplies, Bridgeport parts, and used machinery. For example, Pfluger explained that the most common wire has a 0.25-mm diameter, but more and more operators are using a heavier-gauge wire, like a 0.3-mm-diameter wire, because it offers speed benefits. Zinc Coated EDM Wire, Select EDM Wire is the latest being offered by the house of Saru. A gap of 0.025–0.05mm is maintained constantly between the wire and work piece. Zinc has a lower vaporisation point which makes it a better electrode material than copper. The wire can be inclined, thus making it possible to make parts with taper or with different profiles at the top and bottom. WIRE EDM Wire EDM (Vertical EDM's kid brother), is not the new kid on the block. It is probably the most exciting and diversified machine tool developed for this industry in the last fifty years, and has numerous advantages to offer. Our team partners with a broad cross section of industries to supply high-precision prototypes, medium-volume runs, and long-term, high-volume EDM component production services. Our wire cut EDM machines have the capacity to run multiple wire sizes, including microwire as small as 20µm (0.0008″) in diameter. DK7732 uses molybdenum wire as electrode wire. A collection tank, which is located at AL600G detail Axis stroke X×Y×Z (mm) CutWise EDM hard brasss wire outperforms many of the other brands in every aspect. Manufactured with a high precision of wire diameter tolerance of +0.000 / -0.002 mm with smooth surface free from flaws or irregularities; Higher Cutting efficiency The disk's may need to be reloaded. diameter wire ranges from 0.05 to 0.3mm is applied as tool electrode. The W.E.D.M. We offer standard, as well as high precision tolerances, as tight as 2µm (0.0001″) for an array of industries and applications. The only wire EDM machinist in Central Oregon. The wire is continuously supplied from the supply spool through the work piece, which is clamped on the table by the wire traction rollers. View Profile View Forum Posts Plastic Join Date Jul … SPOOL OF PREMIUM EDM COATED WIRE.012" DIAMETER Reliable Tool Inc. c 2011 | Powered by. CNC Machining. Site Map. weight of workpiece(During flushing machining)(kg) 500 Wire electrode diameter (mm) 0.05 ~ 0.3 Machine tool dimensions W x D x H (mm) 2115 x 2500 x 2230. Additionally, wire EDM is able to cut metals as thin as 0.004”. It was introduced in the late 1960s', and has revolutionized the tool and die, mold, and metalworking industries. The diameter of this wire may vary by application in size from .002”-.012” in diameter and may be coated or uncoated depending on the stock being cut. If you do not see what you need or you just have some general questions please give us a call. Wire sizes from .010 to .004 diameter. Sodick Wire EDM Machine Sodick Wire EDM Machine MODEL 325A NEW 1999 14.500 hours Auto Wire Threading Wire Chopper Mark 25 CNC control Catalog spec's This EDM is for sale by a local one man shop. The ultimate in ultra-fine, ultra-accurate, and ultra-efficient machining, the MX600 Advance Plus is a powerful, versatile oil wire-cut EDM machine with a small footprint that makes it the perfect addition to your factory floor. 05-18-2011, 08:21 PM #13. zenndog. 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